AI-Based Quality Control in the Consumer Goods Industry

Maddox AI optimizes and automates a wide range of visual quality inspections in the consumer goods industry.

The consumer goods sector covers a wide range of products that require complex manufacturing processes and the highest precision to meet strict quality assurance standards. Maddox AI detects not only visual defects like scratches and surface irregularities but also ensures correct assembly, labeling, and printing.

Companies in the consumer goods industry are under increasing 

cost pressure while facing higher and higher quality requirements

Companies in the consumer goods industry are under increasing cost pressure while facing higher and higher quality requirements
False Rejects Lead to Unnecessary Costs

When defect-free parts are mistakenly rejected, scrap rates and production costs rise, significantly affecting overall production efficiency.

Customer Complaints Increase Workload and Strain Relationships

Defective products lead to complaints, which not only cost time and resources but also damage customer trust.

Traditional Camera Systems Often Fail

Conventional inspection systems in the consumer goods industry struggle with high production variability, leading to increased maintenance efforts, false rejects, and, in the worst case, customer complaints.

“Our end customers expect premium quality. Maddox AI helps us ensure that no defective or incorrect products are delivered.”

Quality Manager

at Supplier of Packaging Solutions

With Maddox AI, the following use cases in the consumer goods industry can be inspected:

Correct assembly of goods

Automatically verify the correct assembly of products in packages.

Analysis of product surfaces

Checking the surfaces of consumer products for scratches, dents or other defects. This ensures that products are delivered to customers in perfect condition.

Detection of inclusions and foreign bodies

Identification of inclusions, foreign bodies or irregularities that could affect the appearance or structure of the products.

Detection of irregularities and defects

To increase overall part quality and minimise scrap, even when production batches have slightly different visual characteristics.

Accurate labelling and printing

Analysis of labels and printing for accuracy and clarity. Faulty labels or difficult-to-read prints are detected immediately to ensure flawless product presentation.

Detection of deformations

 Identification of deformations or distortions that may occur during the manufacturing process.

Bar and QR code reading

Recognition of codes for accurate identification and verification of parts and products.

Checking engravings and embossings

Verification of engravings or embossing on product or packaging surfaces.

Traceability of products

Complete traceability of products from manufacturing to the end user to ensure safety and quality throughout the supply chain.

Identification of packaging defects

Detection of deviations in the packaging, such as damaged or incorrectly sealed packaging.

With Maddox AI, the following use cases in the consumer goods industry can be inspected:

Correct assembly of goods

Automatic verification of the proper assembly of products in packaging.

Surface Analysis of Products

Inspection of consumer goods surfaces for scratches, dents, or other defects. This ensures that products are delivered to customers in flawless condition.

Detection of Inclusions and Foreign Particles

Identification of inclusions, foreign objects, or irregularities that could affect the appearance or structure of the products.

Detection of Irregularities and Defects

To enhance overall part quality and minimize scrap – even when production batches exhibit slight visual variations.

Precision Labeling and Printing

Analysis of labels and prints for accuracy and clarity. Faulty labels or illegible prints are instantly detected to ensure flawless product presentation.

Detection of Deformations

Identification of warping or distortions that may occur during the manufacturing process.

Reading of Barcodes and QR Codes

Recognition of codes for accurate identification and verification of components and products.

Inspection of Engravings and Embossings

Verification of engravings or embossings on product or packaging surfaces.

Product Traceability

Seamless tracking of products from manufacturing to end consumer to ensure safety and quality throughout the entire supply chain.

Identification of Packaging Defects

Detection of packaging deviations, such as damaged or improperly sealed packages.

Discover how leading companies in the consumer goods industry use Maddox AI to reduce costs and increase production efficiency

Tractor Inspection

Maddox AI ensures that all relevant parts of a customer-specific order have been correctly mounted on a the customer’s tractor.

Inspection of Vacuum Interrupters

Maddox AI enables the reliable and automated identification of surface defects such as soiling, metallic abrasion, impact marks, scratches, chipping on ceramics and many other defects.

Inspection of E-Modules

Maddox AI enables the reliable and automated identification of defects such as sheet metal damage, bubbles in the potting, damaged conductor paths and many more.

Karsten Jäger
Senior Account Executive

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