Automated inline quality control for extrusion products and endless materials

The Maddox Endless System enables reliable surface inspection of continuous products such as wires, tubes, pipes, or cables.

Conventional camera systems for continuous products are expensive and often unreliable.

High false rejection rates & slippage

Traditional machine vision software cannot handle typical production variances. Slightly different or reflective parts lead to high false rejection rates and slippage, resulting in significant additional costs.

Investments in Inspection Systems Are Costly and Risky

Many companies have costly, underperforming automated visual inspection systems that fail to deliver the promised accuracy, leading to high false reject rates and operational inefficiencies.

Lack of real-time analytics

Traditional inspection systems focus on automating visual inspections – without providing valuable insights into the production process. Optimization potential remains untapped, and sources of errors are identified too late.

Put an end to false rejects and undetected defects!

We optimize your visual quality control – with zero investment risk.

Model evaluation

Maddox AI offers a compact, scalable solution for inspecting continuous products

By combining reliable defect visualization with AI-based software that detects even difficult and extremely small defect patterns on complex, reflective surfaces, quality control of extrusion products and other continuous materials can be reliably automated.

Compact, high-performance hardware

With the use of multiple cameras, Maddox Endless enables seamless quality control at high line speeds. All defects can be reliably visualized in real time.

  • 360° inspection
  • Diameter from 1 to 100 mm
  • Up to 5 meters per second

The hardware from Maddox AI is extremely robust. We were particularly impressed by its ability to reliably distinguish dust particles and reflections from real defects.

Quality Manager​

Tier-1 Automotive Supplier

Precise results – even with high production variability

Easily create flexible and high-performance AI models to automate your quality inspection.

  • Collaboratively annotate data
  • Ensure data quality
  • Independently train and test models
  • Deploy models and monitor production

We have tested several inspection systems in the past, but only Maddox AI was able to handle the high OK and NOK variability of our hoses.

Quality Manager

Tier-1 Automotive Supplier

Confusion matrix to evaluate AI model

Test free of charge and 100% risk-free

Maddox AI assumes the entire investment risk: once the KPIs are defined together, we develop the solution for you. You only start paying when the system works flawlessly and delivers real value.

“We appreciate that Maddox AI took on the entire investment risk for our inspection project. We only began paying a monthly fee for the complete machine once the Maddox AI solution delivered the promised KPIs in regular production.”

Jan Struhar

Managing Director

1

KPI Alignment

Free

2

Hardware Installation

Free

3

Data Collection & Model Development

Free

4

Model Evaluation & Subscription

KPI-Based Purchase

5

Model Deployment & Further Development

Annual SaaS Fee

Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.
Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.
Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.

Karsten Jäger
Senior Account Executive

Would you like to learn more about our solution? – Test for free now!