Cable Inspection

Surface Inspection

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.
product
High-Voltage Cables
industry
Energy Technology
total savings year
160 - 180 k €

Customer Request

Our customer produces many kilometers of high-voltage cables for power grids every day, where the surfaces have to be checked for defects such as holes, blisters and welds. Previously, the inspection was carried out visually by one employee per shift, which, with three shifts seven days a week, meant a high personnel requirement.
With the use of the fully automated inspection system from Maddox AI, the cables are now inspected efficiently and precisely for all relevant defects using cameras. This has significantly reduced personnel costs and virtually eliminated the need for manual re-sorting.

before
Previous Inspection System
After
With Maddox AI

Due to the purely manual inspection, the personnel costs were high and time-consuming and cost-intensive re-sorting operations had to be carried out regularly.

Thanks to Maddox AI's fully automated inspection system, all cable surfaces are now efficiently monitored with cameras, enabling defects to be detected precisely and reliably.

Due to the inaccuracies of manual checks, around two time-consuming re-sorting operations were required each year.

Manual re-sorting has been virtually eliminated, resulting in annual cost savings of over EUR 120,000.

100 %
End-to-End Solution
0 € Costs
For the expansion to additional defect classes
Up to 5 km/day
Inspection speed

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