Cable Inspection

Surface Inspection

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.
product
High-Voltage Cables
industry
Energy Technology
total savings year
160 - 180 k €

Customer Request

Our client produces an average of 4 kilometers of high-voltage cables for power grids daily, which need to be inspected for surface defects such as holes, blisters, and weld spots. Previously, inspections were conducted visually by one employee per shift, resulting in a significant labor requirement across three shifts, seven days a week.

With the implementation of Maddox AI’s fully automated inspection system, cables are now efficiently and accurately examined for all relevant defects using cameras. This has significantly reduced labor costs and nearly eliminated the need for manual re-sorting.

Vorher
Vorheriges Inspektionssystem
Nacher
Mit Maddox AI

Due to the manual inspection process, labor costs were high, and regular time-consuming and expensive re-sorting activities had to be conducted.

Thanks to Maddox AI's fully automated inspection system, all cable surfaces are now efficiently monitored with cameras, allowing for precise and reliable defect detection.

Due to inaccuracies in manual checks, approximately two time-intensive re-sorting activities were required annually.

The need for manual re-sorting has been nearly eliminated, leading to annual cost savings of over €120,000.

100 %
End-to-End Solution
0 € Costs
For the expansion to additional defect classes
Up to 5 km/day
Inspection speed

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