Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.
Product
Industry
Total savings / year
Our customer produces cast parts for industrial machinery, where even the smallest surface defects can cause functional or visual problems.
Manual visual inspection by employees is prone to error: good parts are rejected, and defective parts pass inspection — caused by production fluctuations and subjective evaluation. The result: scrap, additional costs, and customer complaints.
Goals: Automate visual inspection, achieve more consistent inspection quality, and use digital evaluations for process optimization.
Up to 9 employees per day were responsible for quality control, resulting in high manual effort and associated costs.
Quality inspection is now almost fully automated, significantly reducing manual effort and greatly increasing inspection efficiency.
High scrap rates and recurring customer complaints.
Thanks to the accuracy of the Maddox AI system, there have been no further customer complaints to date.
No digital recording of defect data for process optimization.
Maddox AI’s quality analyses help identify production patterns that cause defects at an early stage, thus reducing scrap.
Up to 9 employees per day were responsible for quality control, resulting in high manual effort and associated costs.
High scrap rates and recurring customer complaints.
No digital recording of defect data for process optimization.
Quality inspection is now almost fully automated, significantly reducing manual effort and greatly increasing inspection efficiency.
Thanks to the accuracy of the Maddox AI system, there have been no further customer complaints to date.
Maddox AI’s quality analyses help identify production patterns that cause defects at an early stage, thus reducing scrap.
Digitized analyses
for retraining on new product types
Traceability for each individual component
Would you like to learn more about our solution? – Test for free now!
We are ISO 27001 certified.
