With Maddox AI, the labor-intensive manual visual inspection of punched parts is replaced by a scalable, AI-powered solution that delivers reliable results, reduces complaints, and enables significant personnel savings.
Product
Industry
Total savings / year
Our customer manufactures over 50 variants of highly complex punched parts for safety-critical applications. Quality control was still performed entirely manually. Up to 30 employees inspected around 2,400 components per day under a microscope. Despite their experience, misclassifications occurred regularly: good parts were rejected, and defective parts were passed as OK.
The result: customer complaints, re-sorting actions, and high internal costs.
The goal was a fully automated solution that could be seamlessly integrated into the existing handling system while delivering maximum precision.
Manual inspection under a microscope by up to 30 employees in 24/7 operation.
Fully automated 100% quality inspection on multiple pilot lines using a flexible and mobile system.
Manual inspection resulted in increased pseudo-scrap, undetected defects, and ultimately customer complaints.
Zero customer complaints on these lines thanks to reliable AI-powered defect detection.
Enormous personnel and process costs combined with high quality risks.
Significant cost savings through automation and reduced scrap, rework, and complaints.
Manual inspection under a microscope by up to 30 employees in 24/7 operation.
Manual inspection resulted in increased pseudo-scrap, undetected defects, and ultimately customer complaints.
Enormous personnel and process costs combined with high quality risks.
Fully automated 100% quality inspection on multiple pilot lines using a flexible and mobile system.
Zero customer complaints on these lines thanks to reliable AI-powered defect detection.
Significant cost savings through automation and reduced scrap, rework, and complaints.
Mobile inspection system for complete flexibility
Customer complaints
Automated inspection
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