Surface Inspection

Windshield Wiper Inspection

Maddox AI’s fully automated 100% quality inspection reliably detects even the smallest defects on rubber parts with complex geometries.

Product

Windshield Wiper

Industry

Automotive

Total savings / year​

80 - 132k €

Customer Request

Our customer produces rubber hoses in a 3-shift operation. Quality control was carried out manually & randomly by 1 employee per shift. With the introduction of Maddox AI, the inspection was fully automated. Defective components are now reliably detected and ejected automatically without the need for employees to carry out the inspection.

 

Before

Previous Inspection System

After

With Maddox AI

Quality control was carried out manually by 1 employee per shift, which was time-consuming and costly.

The quality check is now fully automated, which has significantly reduced the manual effort and considerably increased the efficiency of the checks.

As the test results were not recorded digitally, there was no structured root cause analysis for faulty (NOK) parts.

Thanks to the digitalized inspection process, the reject rate in production has been reduced.

On average, the plant received 3-4 customer complaints per year, which led to re-sorting actions and quality measures.

There have been no more customer complaints since the installation of Maddox AI.

Before

Previous Inspection System

Quality control was carried out manually by 1 employee per shift, which was time-consuming and costly.

As the test results were not recorded digitally, there was no structured root cause analysis for faulty (NOK) parts.

On average, the plant received 3-4 customer complaints per year, which led to re-sorting actions and quality measures.

After

With Maddox AI

The quality check is now fully automated, which has significantly reduced the manual effort and considerably increased the efficiency of the checks.

Thanks to the digitalized inspection process, the reject rate in production has been reduced.

There have been no more customer complaints since the installation of Maddox AI.

16 Months

Investment Payback Period

No

customer complaints

20 m / min.

Inspection speed

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