Surface Inspection, Retrofit
By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.
Data Cables
Automotive
90-120k €

Our customer manufactures millions of data cables for the automotive industry. In a three-shift operation, more than 20,000 parts are inspected daily — previously using a 360° camera system supplemented by manual X-ray inspections with four employees per shift. However, the initially installed inspection setup resulted in high scrap rates, customer complaints, and significant personnel requirements. Maddox AI’s objective: Optimize the existing inspection system to ensure that no defective parts reach the OEM while minimizing false rejects and reducing manual effort.
The existing camera system was intelligently upgraded with Maddox AI software, eliminating customer complaints entirely. The existing hardware was 100% reused.
Cost for new hardware since existing hardware can be fully reused
Fewer false rejects
Inspected parts per day

Retrofit
Optimization of Wire Cable Inspection
Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.
Industry & Infrastructure
To Success Story

Medical Hose Inspection
Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.
Medical Devices & Pharma
To Success Story

Keyence-Retrofit
Optimization of Brake Hose Inspection
Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.
Automotive
To Success Story
