Our customer manufactures over 10,000 seals daily, which were originally inspected manually by twelve people working in three shifts. Depending on the shift and personnel, the sorting accuracy varied considerably. The company refrained from using classic, rule-based inspection systems. It was feared that these systems could only inadequately deal with the high production variability, as the seals come out of the injection molding machine slightly differently depending on the batch and status of the mold. Maddox AI has developed a three-camera inspection cell that rotates the seals 360° and inspects them 100% from all sides. The device is used to detect burrs, bubbles and contamination, among other things. The gaskets are clamped manually, while the inspection, sorting and packaging preparation is fully automated.