Surface Inspection, Retrofit
Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects in over 50 different product types.
Exhaust Filter
Automotive
50 - 60k €

Our customer produces filters in various designs in a 3-shift operation. Quality control was previously carried out using a rule-based camera system. However, due to the diversity of production, the existing Keyence camera system had to be recalibrated daily in order to limit the pseudo reject rate. Despite the regular recalibration of the camera system, the old camera control led to a pseudo reject rate of up to 80%, which in turn led to high scrap / re-sorting costs. With the introduction of Maddox AI, the inspection system only needs to be recalibrated / retrained in a few cases and the average pseudo reject rate has been reduced by over 90%. Defective filters are now reliably rejected, while OK filters are reliably classified as OK even with different production batches.
Thanks to Maddox AI Software, the inspection system no longer requires recalibration and can reliably handle different product types.
Reduced recalibration time
Reduced pseudo rejects
Inspected product variants on a line

Keyence-Retrofit
Inspection of Filter Components
Maddox AI enables reliable and fully automated visual inspection of filter components in high-volume automotive series production. Even defects that are difficult to detect and visually very similar to good parts can be identified precisely — while maintaining extremely short cycle times.
Automotive
To Success Story

Keyence-Retrofit
Optimization of Primer Inspection on Car Roofs
By upgrading to the Maddox AI software, an Keyence existing camera system was significantly improved. Pseudo-scrap was drastically reduced, eliminating the need for manual re-inspections and increasing process reliability.
Automotive
To Success Story

Inspection of Ball Bearings
Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.
Automotive
To Success Story
