Surface Inspection
Maddox AI enables the reliable automation of surface inspections for metal objects, accurately detecting defects such as scratches and dents.
Gears
Automotive
90-110k €

Our client produces up to 15,000 gears daily, which were previously inspected manually by three employees per shift, operating in a three-shift system, five days a week. This entirely manual process was both time-consuming and costly. To increase efficiency and reduce inspection costs, the Maddox AI inspection system was implemented. A specialized camera hardware solution was developed for this customer, working seamlessly with the powerful Maddox AI software. Together, they accurately detect surface defects like scratches and dents. This significantly reduces the manual inspection effort while improving accuracy in identifying real defects. The result? Significant cost savings and optimized quality assurance.
Now, all products are inspected 100% automatically using a clearly defined set of defect criteria. Only one employee per shift is required to operate the system.
Traceability for each component
Digitized analyses
Reduced manual effort

Inspection of Drain Pipes
Maddox AI enables complete weld seam inspection on rainwater downpipes without having to rotate the component. This transforms the previously sample-based inspection into an efficient, automated process with high defect detection rates and significantly reduced personnel requirements.
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Inspection of Screw Heads
Maddox AI automates crack inspection of screw heads reliably and in real time. Even fine defects are detected precisely, while false rejects and manual re-sorting effort are significantly reduced.
Industry & Infrastructure
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Inspection of Ball Bearings
Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.
Automotive
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