Surface Inspection
Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.
Brake Hose
Automotive
90-120k €

Our customer produces over 70,000 meters of brake hoses every day, which were inspected both by an automated vision system and manually by employees. The existing inspection system often detected defects that were not actually defects, such as slight surface defects or color deviations. This led to a pseudo reject rate of around 5%. In addition, there were several customer complaints, which led to cost-intensive manual re-sorting actions. To significantly reduce the pseudo reject rate and slippage, the Maddox AI inspection system combines the existing camera hardware with the Maddox AI software. Common defect types that are detected include surface defects such as scratches, cuts and other damage from previous production steps.
Thanks to the integration of the Maddox AI system, quality inspection is fully automated, eliminating the need for manual inspectors. This enables more efficient and precise inspection around the clock.
Reduced pseudo scrap
Time savings on recalibrations
Inspection speed

Retrofit
Inspection of Wiper Hoses
Thanks to Maddox AI, a previously unstable inspection system was replaced with an AI-based solution that ensures reliable and continuous inspection of hoses after the extrusion process. By significantly reducing pseudo-scrap, manual effort, and recall actions, the cost efficiency of quality control was greatly improved.
Automotive
To Success Story

Fully automated Wire Inspection
Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.
Energy Technology
To Success Story

Medical Hose Inspection
Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.
Medical Devices & Pharma
To Success Story
