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Our Success Stories

Maddox AI has already automated numerous quality inspections in various industries and with different challenges. Read our case studies to learn more about inspection cases that have already been solved, what problems our customers had to deal with before implementing Maddox AI and to what extent they benefit from our individual solution.

Ovesco logo

Inspection of endoscopic clip-systems

Inspection of endoscopic clip-systems

BIW logo

Fully automated inspection of extruded products

Fully automated inspection of extruded products

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Automotive

Electronics

Energy Technology

Industry & Infrastructure

Consumer Goods

Food & Beverage

Logistics

Medical Devices & Pharma

Rolled black rubber windscreen wiper profile with visible cross-section.

Maddox AI’s fully automated 100% quality inspection reliably detects even the smallest defects on rubber parts with complex geometries.

Automotive

To Success Story

Brass bearing cages on a production workbench.

With Maddox AI, the inspection of bearing cages for industrial, railway, and maritime applications is now fully automated. Surface defects such as burrs, roughness, or material flaws are reliably detected—without manual inspectors and with consistently high inspection quality.

Industry & Infrastructure

To Success Story

Box filled with automotive rubber membranes.

Surface defects such as improper cutting edges, cracks, scratches, and contamination can be reliably and automatically identified on injection-molded parts with the help of Maddox AI.

Automotive

To Success Story

Metal pivot pin on a production workbench.

Maddox AI automates the visual final inspection of pivot pins with high reliability and precision—even for complex surface geometries, demanding handling requirements, and zone-specific defect catalogs.

Automotive

To Success Story

Rows of identical aluminum die-cast metal parts arranged neatly in a factory.

Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.

Industry & Infrastructure

To Success Story

Gold-plated contact pads on a textured black surface.

Retrofit

By integrating Maddox AI into the existing camera system, manual re-inspection of laser bars is significantly reduced, while detection quality is improved and the OK/NOK evaluation is standardized.

Industry & Infrastructure

To Success Story

White sedan with a highlighted rear window area.

Keyence-Retrofit

By upgrading to the Maddox AI software, an Keyence existing camera system was significantly improved. Pseudo-scrap was drastically reduced, eliminating the need for manual re-inspections and increasing process reliability.

Automotive

To Success Story

A black web of material runs over rollers through an industrial production facility.

By combining an in-line inspection device with line-scan cameras and the Maddox AI software, sealing sheets are reliably and 100% inspected – even at high web speeds.

Industry & Infrastructure

To Success Story

Coiled medical tubing on a clean production table.

Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.

Medical Devices & Pharma

To Success Story

Rolled black washer hose on a production workbench.

Retrofit

Thanks to Maddox AI, a previously unstable inspection system was replaced with an AI-based solution that ensures reliable and continuous inspection of hoses after the extrusion process. By significantly reducing pseudo-scrap, manual effort, and recall actions, the cost efficiency of quality control was greatly improved.

Automotive

To Success Story

Close-up of stacked tapered roller bearings with polished steel surfaces.

Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.

Automotive

To Success Story

Close-up of an EV battery module's cell contacting system, showing rows of cells connected by busbars and orange wiring.

Maddox AI enables the reliable and automated identification of defects such as sheet metal damage, bubbles in the potting, damaged conductor paths and many more.

Automotive

To Success Story

White cosmetic bottles moving along an automated production line conveyor.

Maddox AI’s software, as well as the implementation of three individual camera systems, can reliably inspect surfaces, labels and imprints.

Consumer Goods

To Success Story

Coiled black rubber brake hose on a metal worktable, with a blurred factory production floor in the background.

Keyence-Retrofit

Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.

Automotive

To Success Story

Bundles of cables bound together with cable ties, in a close-up.

Retrofit

By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.

Electronics

To Success Story

Automotive filters used in the maintenance of a modern car close-up.

Keyence-Retrofit

Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects in over 50 different product types.

Automotive

To Success Story

A close-up of several silver Phillips-head screws arranged against a dark background.

Maddox AI automates crack inspection of screw heads reliably and in real time. Even fine defects are detected precisely, while false rejects and manual re-sorting effort are significantly reduced.

Industry & Infrastructure

To Success Story

Close-up of a weld on a metal surface.

Maddox AI significantly reduces effort for weld and crack inspections on shipboard container cranes by automatically pre-sorting relevant damage sites and suspected defects.

Industry & Infrastructure

To Success Story

Stacked silver brake discs on a neutral metal workbench.

Keyence-Retrofit

Maddox AI retrofitted onto a Keyence system delivers robust 100% inline inspection of strip metal parts—catching slug marks, scratches, impact damage, and missing holes while cutting false rejects and manual readjustment.

Automotive

To Success Story

Rows of bent sheet metal brackets with drilled holes arranged on a wooden pallet.

With Maddox AI, the labor-intensive manual visual inspection of punched parts is replaced by a scalable, AI-powered solution that delivers reliable results, reduces complaints, and enables significant personnel savings.

Automotive

To Success Story

Aluminum die-cast gearbox/transmission housing cover resting on a metal surface.

Retrofit

Maddox AI automates 100% inline inspection of transmission housings and reliably detects defects such as chips, dents, cracks, porosity, missing material, scratches, contamination, and draw marks across multiple views.

Automotive

To Success Story

Stainless steel thermoforming packaging machine with a roll of clear plastic film and a touchscreen control panel.

Maddox AI ensures stable and reliable surface inspection in foils production, preventing downtime and guaranteeing delivery capability at all times.

Food & Beverage

To Success Story

Technician in a cleanroom suit and blue gloves inspecting a microprocessor chip.

With Maddox AI, the inspection of medical microchips is carried out reliably and automatically—defects such as foreign particles, scratches, or overfilling are detected with precision. This ensures consistently high quality and maximum patient safety.

Electronics

To Success Story

Four colorful aluminum coffee capsules in copper, purple, green, and blue on a wooden surface.

With the use of Maddox AI, different capsule types can be reliably distinguished during a product changeover. This saves tens of thousands of capsules that were previously discarded as a precaution.

Food & Beverage

To Success Story

Bundles of galvanized steel pipes stacked on pallets outside a factory warehouse.

Maddox AI enables complete weld seam inspection on rainwater downpipes without having to rotate the component. This transforms the previously sample-based inspection into an efficient, automated process with high defect detection rates and significantly reduced personnel requirements.

Industry & Infrastructure

To Success Story

Close-up of interlocking metal gears.

Maddox AI enables the reliable automation of surface inspections for metal objects, accurately detecting defects such as scratches and dents.

Automotive

To Success Story

Close-up of high-voltage cable conductors.

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.

Energy Technology

To Success Story

Automated syringes moving through production equipment.

Surface defects such as impurities, burrs and cracks on tips of syringes can now be reliably checked automatically with the help of Maddox AI.

Medical Devices & Pharma

To Success Story

Large spools of steel cable in an industrial warehouse.

Retrofit

Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.

Industry & Infrastructure

To Success Story

Gerolltes schwarzes Scheibenwischerprofil aus Gummi mit sichtbarem Querschnitt.

Thanks to Maddox AI’s device and software, incorrectly assembled components and other damages can be detected and tracked to a specific PCB.

Electronics

To Success Story

Two dental implants on a stainless steel tray.

With Maddox AI, the visual inspection of dental implants is now fully automated. Critical defects such as foreign particles, scratches, or signs of corrosion are reliably detected to ensure the highest product quality and patient safety.

Medical Devices & Pharma

To Success Story

Black ceramic rings on a textured surface.

Whether cracks, chipping, or polishing defects — with Maddox AI, the visual inspection of SiC rings is carried out automatically, objectively, and efficiently, ensuring consistently high inspection accuracy even with large volumes.

Industry & Infrastructure

To Success Story

Black metal oil pan on a factory workbench.

With Maddox AI, a centralized cloud platform was introduced where defect classes, reference standards (golden samples), and inspection rules are defined once and then deployed as identical inspection logic to every location.

Automotive

To Success Story

Multiple vacuum interrupters on a clean industrial workbench.

Maddox AI enables the reliable and automated identification of surface defects such as soiling, metallic abrasion, impact marks, scratches, chipping on ceramics and many other defects.

Energy Technology

To Success Story

Close-up of a copper wire being processed by industrial machinery.

Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.

Energy Technology

To Success Story

Automotive rubber door seals being extruded and coiled in production.

By integrating a rotating inspection cell with three cameras in combination with Maddox AI’s software, the plastic seals are reliably inspected 100% of the time.

Automotive

To Success Story

Tractors moving through an industrial assembly line.

Maddox AI ensures that all relevant parts of a customer-specific order have been correctly mounted on a the customer’s tractor.

Industry & Infrastructure

To Success Story

Cardboard boxes on conveyor belt.

Thanks to Maddox AI, the codes and labels on different cartons are reliably recognized, read, matched as well as rejected and re-evaluated in case of discrepancy.

Logistics

To Success Story

Connector in a car engine compartment.

Keyence-Retrofit

By upgrading an existing Keyence vision system with Maddox AI, the quality inspection was taken to a new level. Thanks to Maddox AI, even the smallest defects in seals, pins, or plastic coatings of complex plastic–metal components can be reliably identified. The significant reduction in false rejects eliminated the need for manual re-inspections.

Electronics

To Success Story

Magnetic switches on a production workbench.

Maddox AI enables the automated detection of typical coating defects such as scratches, inclusions, or paint residues – fully integrated into the customer’s existing robotic system.

Automotive

To Success Story

Cylindrical mesh filters on a clean industrial workbench.

Keyence-Retrofit

Maddox AI enables reliable and fully automated visual inspection of filter components in high-volume automotive series production. Even defects that are difficult to detect and visually very similar to good parts can be identified precisely — while maintaining extremely short cycle times.

Automotive

To Success Story

Rolled black rubber windscreen wiper profile with visible cross-section.

Maddox AI’s fully automated 100% quality inspection reliably detects even the smallest defects on rubber parts with complex geometries.

Automotive

To Success Story

Brass bearing cages on a production workbench.

With Maddox AI, the inspection of bearing cages for industrial, railway, and maritime applications is now fully automated. Surface defects such as burrs, roughness, or material flaws are reliably detected—without manual inspectors and with consistently high inspection quality.

Industry & Infrastructure

To Success Story

Box filled with automotive rubber membranes.

Surface defects such as improper cutting edges, cracks, scratches, and contamination can be reliably and automatically identified on injection-molded parts with the help of Maddox AI.

Automotive

To Success Story

Metal pivot pin on a production workbench.

Maddox AI automates the visual final inspection of pivot pins with high reliability and precision—even for complex surface geometries, demanding handling requirements, and zone-specific defect catalogs.

Automotive

To Success Story

Rows of identical aluminum die-cast metal parts arranged neatly in a factory.

Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.

Industry & Infrastructure

To Success Story

Gold-plated contact pads on a textured black surface.

Retrofit

By integrating Maddox AI into the existing camera system, manual re-inspection of laser bars is significantly reduced, while detection quality is improved and the OK/NOK evaluation is standardized.

Industry & Infrastructure

To Success Story

White sedan with a highlighted rear window area.

Keyence-Retrofit

By upgrading to the Maddox AI software, an Keyence existing camera system was significantly improved. Pseudo-scrap was drastically reduced, eliminating the need for manual re-inspections and increasing process reliability.

Automotive

To Success Story

A black web of material runs over rollers through an industrial production facility.

By combining an in-line inspection device with line-scan cameras and the Maddox AI software, sealing sheets are reliably and 100% inspected – even at high web speeds.

Industry & Infrastructure

To Success Story

Coiled medical tubing on a clean production table.

Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.

Medical Devices & Pharma

To Success Story

Rolled black washer hose on a production workbench.

Retrofit

Thanks to Maddox AI, a previously unstable inspection system was replaced with an AI-based solution that ensures reliable and continuous inspection of hoses after the extrusion process. By significantly reducing pseudo-scrap, manual effort, and recall actions, the cost efficiency of quality control was greatly improved.

Automotive

To Success Story

Close-up of stacked tapered roller bearings with polished steel surfaces.

Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.

Automotive

To Success Story

Close-up of an EV battery module's cell contacting system, showing rows of cells connected by busbars and orange wiring.

Maddox AI enables the reliable and automated identification of defects such as sheet metal damage, bubbles in the potting, damaged conductor paths and many more.

Automotive

To Success Story

White cosmetic bottles moving along an automated production line conveyor.

Maddox AI’s software, as well as the implementation of three individual camera systems, can reliably inspect surfaces, labels and imprints.

Consumer Goods

To Success Story

Coiled black rubber brake hose on a metal worktable, with a blurred factory production floor in the background.

Keyence-Retrofit

Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.

Automotive

To Success Story

Bundles of cables bound together with cable ties, in a close-up.

Retrofit

By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.

Electronics

To Success Story

Automotive filters used in the maintenance of a modern car close-up.

Keyence-Retrofit

Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects in over 50 different product types.

Automotive

To Success Story

A close-up of several silver Phillips-head screws arranged against a dark background.

Maddox AI automates crack inspection of screw heads reliably and in real time. Even fine defects are detected precisely, while false rejects and manual re-sorting effort are significantly reduced.

Industry & Infrastructure

To Success Story

Close-up of a weld on a metal surface.

Maddox AI significantly reduces effort for weld and crack inspections on shipboard container cranes by automatically pre-sorting relevant damage sites and suspected defects.

Industry & Infrastructure

To Success Story

Stacked silver brake discs on a neutral metal workbench.

Keyence-Retrofit

Maddox AI retrofitted onto a Keyence system delivers robust 100% inline inspection of strip metal parts—catching slug marks, scratches, impact damage, and missing holes while cutting false rejects and manual readjustment.

Automotive

To Success Story

Rows of bent sheet metal brackets with drilled holes arranged on a wooden pallet.

With Maddox AI, the labor-intensive manual visual inspection of punched parts is replaced by a scalable, AI-powered solution that delivers reliable results, reduces complaints, and enables significant personnel savings.

Automotive

To Success Story

Aluminum die-cast gearbox/transmission housing cover resting on a metal surface.

Retrofit

Maddox AI automates 100% inline inspection of transmission housings and reliably detects defects such as chips, dents, cracks, porosity, missing material, scratches, contamination, and draw marks across multiple views.

Automotive

To Success Story

Stainless steel thermoforming packaging machine with a roll of clear plastic film and a touchscreen control panel.

Maddox AI ensures stable and reliable surface inspection in foils production, preventing downtime and guaranteeing delivery capability at all times.

Food & Beverage

To Success Story

Technician in a cleanroom suit and blue gloves inspecting a microprocessor chip.

With Maddox AI, the inspection of medical microchips is carried out reliably and automatically—defects such as foreign particles, scratches, or overfilling are detected with precision. This ensures consistently high quality and maximum patient safety.

Electronics

To Success Story

Four colorful aluminum coffee capsules in copper, purple, green, and blue on a wooden surface.

With the use of Maddox AI, different capsule types can be reliably distinguished during a product changeover. This saves tens of thousands of capsules that were previously discarded as a precaution.

Food & Beverage

To Success Story

Bundles of galvanized steel pipes stacked on pallets outside a factory warehouse.

Maddox AI enables complete weld seam inspection on rainwater downpipes without having to rotate the component. This transforms the previously sample-based inspection into an efficient, automated process with high defect detection rates and significantly reduced personnel requirements.

Industry & Infrastructure

To Success Story

Close-up of interlocking metal gears.

Maddox AI enables the reliable automation of surface inspections for metal objects, accurately detecting defects such as scratches and dents.

Automotive

To Success Story

Close-up of high-voltage cable conductors.

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.

Energy Technology

To Success Story

Automated syringes moving through production equipment.

Surface defects such as impurities, burrs and cracks on tips of syringes can now be reliably checked automatically with the help of Maddox AI.

Medical Devices & Pharma

To Success Story

Large spools of steel cable in an industrial warehouse.

Retrofit

Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.

Industry & Infrastructure

To Success Story

Gerolltes schwarzes Scheibenwischerprofil aus Gummi mit sichtbarem Querschnitt.

Thanks to Maddox AI’s device and software, incorrectly assembled components and other damages can be detected and tracked to a specific PCB.

Electronics

To Success Story

Two dental implants on a stainless steel tray.

With Maddox AI, the visual inspection of dental implants is now fully automated. Critical defects such as foreign particles, scratches, or signs of corrosion are reliably detected to ensure the highest product quality and patient safety.

Medical Devices & Pharma

To Success Story

Black ceramic rings on a textured surface.

Whether cracks, chipping, or polishing defects — with Maddox AI, the visual inspection of SiC rings is carried out automatically, objectively, and efficiently, ensuring consistently high inspection accuracy even with large volumes.

Industry & Infrastructure

To Success Story

Black metal oil pan on a factory workbench.

With Maddox AI, a centralized cloud platform was introduced where defect classes, reference standards (golden samples), and inspection rules are defined once and then deployed as identical inspection logic to every location.

Automotive

To Success Story

Multiple vacuum interrupters on a clean industrial workbench.

Maddox AI enables the reliable and automated identification of surface defects such as soiling, metallic abrasion, impact marks, scratches, chipping on ceramics and many other defects.

Energy Technology

To Success Story

Close-up of a copper wire being processed by industrial machinery.

Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.

Energy Technology

To Success Story

Automotive rubber door seals being extruded and coiled in production.

By integrating a rotating inspection cell with three cameras in combination with Maddox AI’s software, the plastic seals are reliably inspected 100% of the time.

Automotive

To Success Story

Tractors moving through an industrial assembly line.

Maddox AI ensures that all relevant parts of a customer-specific order have been correctly mounted on a the customer’s tractor.

Industry & Infrastructure

To Success Story

Cardboard boxes on conveyor belt.

Thanks to Maddox AI, the codes and labels on different cartons are reliably recognized, read, matched as well as rejected and re-evaluated in case of discrepancy.

Logistics

To Success Story

Connector in a car engine compartment.

Keyence-Retrofit

By upgrading an existing Keyence vision system with Maddox AI, the quality inspection was taken to a new level. Thanks to Maddox AI, even the smallest defects in seals, pins, or plastic coatings of complex plastic–metal components can be reliably identified. The significant reduction in false rejects eliminated the need for manual re-inspections.

Electronics

To Success Story

Magnetic switches on a production workbench.

Maddox AI enables the automated detection of typical coating defects such as scratches, inclusions, or paint residues – fully integrated into the customer’s existing robotic system.

Automotive

To Success Story

Cylindrical mesh filters on a clean industrial workbench.

Keyence-Retrofit

Maddox AI enables reliable and fully automated visual inspection of filter components in high-volume automotive series production. Even defects that are difficult to detect and visually very similar to good parts can be identified precisely — while maintaining extremely short cycle times.

Automotive

To Success Story

Rolled black rubber windscreen wiper profile with visible cross-section.

Maddox AI’s fully automated 100% quality inspection reliably detects even the smallest defects on rubber parts with complex geometries.

Automotive

To Success Story

Brass bearing cages on a production workbench.

With Maddox AI, the inspection of bearing cages for industrial, railway, and maritime applications is now fully automated. Surface defects such as burrs, roughness, or material flaws are reliably detected—without manual inspectors and with consistently high inspection quality.

Industry & Infrastructure

To Success Story

Box filled with automotive rubber membranes.

Surface defects such as improper cutting edges, cracks, scratches, and contamination can be reliably and automatically identified on injection-molded parts with the help of Maddox AI.

Automotive

To Success Story

Metal pivot pin on a production workbench.

Maddox AI automates the visual final inspection of pivot pins with high reliability and precision—even for complex surface geometries, demanding handling requirements, and zone-specific defect catalogs.

Automotive

To Success Story

Rows of identical aluminum die-cast metal parts arranged neatly in a factory.

Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.

Industry & Infrastructure

To Success Story

Gold-plated contact pads on a textured black surface.

Retrofit

By integrating Maddox AI into the existing camera system, manual re-inspection of laser bars is significantly reduced, while detection quality is improved and the OK/NOK evaluation is standardized.

Industry & Infrastructure

To Success Story

White sedan with a highlighted rear window area.

Keyence-Retrofit

By upgrading to the Maddox AI software, an Keyence existing camera system was significantly improved. Pseudo-scrap was drastically reduced, eliminating the need for manual re-inspections and increasing process reliability.

Automotive

To Success Story

A black web of material runs over rollers through an industrial production facility.

By combining an in-line inspection device with line-scan cameras and the Maddox AI software, sealing sheets are reliably and 100% inspected – even at high web speeds.

Industry & Infrastructure

To Success Story

Coiled medical tubing on a clean production table.

Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.

Medical Devices & Pharma

To Success Story

Rolled black washer hose on a production workbench.

Retrofit

Thanks to Maddox AI, a previously unstable inspection system was replaced with an AI-based solution that ensures reliable and continuous inspection of hoses after the extrusion process. By significantly reducing pseudo-scrap, manual effort, and recall actions, the cost efficiency of quality control was greatly improved.

Automotive

To Success Story

Close-up of stacked tapered roller bearings with polished steel surfaces.

Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.

Automotive

To Success Story

Close-up of an EV battery module's cell contacting system, showing rows of cells connected by busbars and orange wiring.

Maddox AI enables the reliable and automated identification of defects such as sheet metal damage, bubbles in the potting, damaged conductor paths and many more.

Automotive

To Success Story

White cosmetic bottles moving along an automated production line conveyor.

Maddox AI’s software, as well as the implementation of three individual camera systems, can reliably inspect surfaces, labels and imprints.

Consumer Goods

To Success Story

Coiled black rubber brake hose on a metal worktable, with a blurred factory production floor in the background.

Keyence-Retrofit

Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.

Automotive

To Success Story

Bundles of cables bound together with cable ties, in a close-up.

Retrofit

By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.

Electronics

To Success Story

Automotive filters used in the maintenance of a modern car close-up.

Keyence-Retrofit

Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects in over 50 different product types.

Automotive

To Success Story

A close-up of several silver Phillips-head screws arranged against a dark background.

Maddox AI automates crack inspection of screw heads reliably and in real time. Even fine defects are detected precisely, while false rejects and manual re-sorting effort are significantly reduced.

Industry & Infrastructure

To Success Story

Close-up of a weld on a metal surface.

Maddox AI significantly reduces effort for weld and crack inspections on shipboard container cranes by automatically pre-sorting relevant damage sites and suspected defects.

Industry & Infrastructure

To Success Story

Stacked silver brake discs on a neutral metal workbench.

Keyence-Retrofit

Maddox AI retrofitted onto a Keyence system delivers robust 100% inline inspection of strip metal parts—catching slug marks, scratches, impact damage, and missing holes while cutting false rejects and manual readjustment.

Automotive

To Success Story

Rows of bent sheet metal brackets with drilled holes arranged on a wooden pallet.

With Maddox AI, the labor-intensive manual visual inspection of punched parts is replaced by a scalable, AI-powered solution that delivers reliable results, reduces complaints, and enables significant personnel savings.

Automotive

To Success Story

Aluminum die-cast gearbox/transmission housing cover resting on a metal surface.

Retrofit

Maddox AI automates 100% inline inspection of transmission housings and reliably detects defects such as chips, dents, cracks, porosity, missing material, scratches, contamination, and draw marks across multiple views.

Automotive

To Success Story

Stainless steel thermoforming packaging machine with a roll of clear plastic film and a touchscreen control panel.

Maddox AI ensures stable and reliable surface inspection in foils production, preventing downtime and guaranteeing delivery capability at all times.

Food & Beverage

To Success Story

Technician in a cleanroom suit and blue gloves inspecting a microprocessor chip.

With Maddox AI, the inspection of medical microchips is carried out reliably and automatically—defects such as foreign particles, scratches, or overfilling are detected with precision. This ensures consistently high quality and maximum patient safety.

Electronics

To Success Story

Four colorful aluminum coffee capsules in copper, purple, green, and blue on a wooden surface.

With the use of Maddox AI, different capsule types can be reliably distinguished during a product changeover. This saves tens of thousands of capsules that were previously discarded as a precaution.

Food & Beverage

To Success Story

Bundles of galvanized steel pipes stacked on pallets outside a factory warehouse.

Maddox AI enables complete weld seam inspection on rainwater downpipes without having to rotate the component. This transforms the previously sample-based inspection into an efficient, automated process with high defect detection rates and significantly reduced personnel requirements.

Industry & Infrastructure

To Success Story

Close-up of interlocking metal gears.

Maddox AI enables the reliable automation of surface inspections for metal objects, accurately detecting defects such as scratches and dents.

Automotive

To Success Story

Close-up of high-voltage cable conductors.

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.

Energy Technology

To Success Story

Automated syringes moving through production equipment.

Surface defects such as impurities, burrs and cracks on tips of syringes can now be reliably checked automatically with the help of Maddox AI.

Medical Devices & Pharma

To Success Story

Large spools of steel cable in an industrial warehouse.

Retrofit

Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.

Industry & Infrastructure

To Success Story

Gerolltes schwarzes Scheibenwischerprofil aus Gummi mit sichtbarem Querschnitt.

Thanks to Maddox AI’s device and software, incorrectly assembled components and other damages can be detected and tracked to a specific PCB.

Electronics

To Success Story

Two dental implants on a stainless steel tray.

With Maddox AI, the visual inspection of dental implants is now fully automated. Critical defects such as foreign particles, scratches, or signs of corrosion are reliably detected to ensure the highest product quality and patient safety.

Medical Devices & Pharma

To Success Story

Black ceramic rings on a textured surface.

Whether cracks, chipping, or polishing defects — with Maddox AI, the visual inspection of SiC rings is carried out automatically, objectively, and efficiently, ensuring consistently high inspection accuracy even with large volumes.

Industry & Infrastructure

To Success Story

Black metal oil pan on a factory workbench.

With Maddox AI, a centralized cloud platform was introduced where defect classes, reference standards (golden samples), and inspection rules are defined once and then deployed as identical inspection logic to every location.

Automotive

To Success Story

Multiple vacuum interrupters on a clean industrial workbench.

Maddox AI enables the reliable and automated identification of surface defects such as soiling, metallic abrasion, impact marks, scratches, chipping on ceramics and many other defects.

Energy Technology

To Success Story

Close-up of a copper wire being processed by industrial machinery.

Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.

Energy Technology

To Success Story

Automotive rubber door seals being extruded and coiled in production.

By integrating a rotating inspection cell with three cameras in combination with Maddox AI’s software, the plastic seals are reliably inspected 100% of the time.

Automotive

To Success Story

Tractors moving through an industrial assembly line.

Maddox AI ensures that all relevant parts of a customer-specific order have been correctly mounted on a the customer’s tractor.

Industry & Infrastructure

To Success Story

Cardboard boxes on conveyor belt.

Thanks to Maddox AI, the codes and labels on different cartons are reliably recognized, read, matched as well as rejected and re-evaluated in case of discrepancy.

Logistics

To Success Story

Connector in a car engine compartment.

Keyence-Retrofit

By upgrading an existing Keyence vision system with Maddox AI, the quality inspection was taken to a new level. Thanks to Maddox AI, even the smallest defects in seals, pins, or plastic coatings of complex plastic–metal components can be reliably identified. The significant reduction in false rejects eliminated the need for manual re-inspections.

Electronics

To Success Story

Magnetic switches on a production workbench.

Maddox AI enables the automated detection of typical coating defects such as scratches, inclusions, or paint residues – fully integrated into the customer’s existing robotic system.

Automotive

To Success Story

Cylindrical mesh filters on a clean industrial workbench.

Keyence-Retrofit

Maddox AI enables reliable and fully automated visual inspection of filter components in high-volume automotive series production. Even defects that are difficult to detect and visually very similar to good parts can be identified precisely — while maintaining extremely short cycle times.

Automotive

To Success Story