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Surface Inspection

Cable Inspection

Cable Inspection

Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.

Product

Product

High-Voltage Cables

Industry

Industry

Automotive

Total savings / year​

Total savings / year​

160 - 180k €

Close-up of high-voltage cable conductors.

Customer Request

Customer Request

Our customer produces many kilometers of high-voltage cables for power grids every day, where the surfaces have to be checked for defects such as holes, blisters and welds. Previously, the inspection was carried out visually by one employee per shift, which, with three shifts seven days a week, meant a high personnel requirement. With the use of the fully automated inspection system from Maddox AI, the cables are now inspected efficiently and precisely for all relevant defects using cameras. This has significantly reduced personnel costs and virtually eliminated the need for manual re-sorting.

Before

Before

Previous Inspection System

Previous Inspection System

Previous Inspection System

Due to the purely manual inspection, the personnel costs were high and time-consuming and cost-intensive re-sorting operations had to be carried out regularly.

Due to the inaccuracies of manual checks, around two time-consuming re-sorting operations were required each year.

After

After

With Maddox AI

With Maddox AI

With Maddox AI

Due to the purely manual inspection, the personnel costs were high and time-consuming and cost-intensive re-sorting operations had to be carried out regularly.

Thanks to Maddox AI’s fully automated inspection system, all cable surfaces are now efficiently monitored with cameras, enabling defects to be detected precisely and reliably.

Manual re-sorting has been virtually eliminated, resulting in annual cost savings of over EUR 120,000.

Due to the inaccuracies of manual checks, around two time-consuming re-sorting operations were required each year.

Manual re-sorting has been virtually eliminated, resulting in annual cost savings of over EUR 120,000.

100%

100%

100%

End-to-end solution

0 € Costs

0 € Costs

0 € Costs

For the expansion to additional defect classes

Up to 5 km / day

Up to 5 km / day

Up to 5 km / day

Inspection speed

Want to learn more about our solution?

Try it free now!

Would you like to learn more about our solution?

Try it now for free!

Would you like to learn more about our solution?

Try it now for free!

Coiled medical tubing on a clean production table.

Maddox AI’s fully automated quality inspection reliably detects various defects and impurities such as foreign bodies, bubbles, water droplets, hair and more.

Medical Devices & Pharma

Bundles of cables bound together with cable ties, in a close-up.

Retrofit

By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.

Electronics

Coiled black rubber brake hose on a metal worktable, with a blurred factory production floor in the background.

Keyence-Retrofit

Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.

Automotive