Surface Inspection
Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.
Cast Parts
Automotive
80-110k €
Our customer produces cast parts for industrial machinery, where even the smallest surface defects can cause functional or visual problems. Manual visual inspection by employees is prone to error: good parts are rejected, and defective parts pass inspection — caused by production fluctuations and subjective evaluation. The result: scrap, additional costs, and customer complaints. Goals: Automate visual inspection, achieve more consistent inspection quality, and use digital evaluations for process optimization.
Quality inspection is now almost fully automated, significantly reducing manual effort and greatly increasing inspection efficiency.
Digitized analyses
For retraining on new product types
Traceability for each individual component
Keyence-Retrofit
Maddox AI retrofitted onto a Keyence system delivers robust 100% inline inspection of strip metal parts—catching slug marks, scratches, impact damage, and missing holes while cutting false rejects and manual readjustment.
Automotive
Maddox AI automates crack inspection of screw heads reliably and in real time. Even fine defects are detected precisely, while false rejects and manual re-sorting effort are significantly reduced.
Industry & Infrastructure
Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.
Automotive
