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Surface Inspection

Surface Inspection of Magnetic Switches

Surface Inspection of Magnetic Switches

Maddox AI enables the automated detection of typical coating defects such as scratches, inclusions, or paint residues – fully integrated into the customer’s existing robotic system.

Product

Product

Magnetic Switch

Industry

Industry

Automotive

Total savings / year​

Total savings / year​

120-140k €

Magnetic switches on a production workbench.

Customer Request

Customer Request

Our customer coats around 15,000 magnetic switches every day. Quality control is currently carried out manually by four employees. Despite their great care, subjectivity and fatigue lead to misclassifications, resulting in unnecessary scrap, higher costs, and customer complaints. Our goal: To integrate fully automated quality control into the existing robotic system.

Before

Before

Previous Inspection System

Previous Inspection System

Previous Inspection System

Manual visual inspection by four employees.

Misclassifications due to subjective assessments and operator fatigue led to scrap and potential complaints.

Inspection results were not digitized, preventing structured root cause analysis for the production of NOK parts.

After

After

With Maddox AI

With Maddox AI

With Maddox AI

Manual visual inspection by four employees.

The fully automated inspection system was integrated directly into the existing robotic cell.

85% reduction in false rejects and missed defects.

Thanks to the digitized inspection process, process optimizations could be implemented (e.g., direct feedback loop to machine settings).

Misclassifications due to subjective assessments and operator fatigue led to scrap and potential complaints.

85% reduction in false rejects and missed defects.

Inspection results were not digitized, preventing structured root cause analysis for the production of NOK parts.

Thanks to the digitized inspection process, process optimizations could be implemented (e.g., direct feedback loop to machine settings).

4 Months

4 Months

4 Months

Payback period

85%

85%

85%

Fewer false rejects

15.000

15.000

15.000

Inspected parts per day

Want to learn more about our solution?

Try it free now!

Want to learn more about our solution?

Try it free now!

Want to learn more about our solution?

Try it free now!