Product

Industries

Resources

Company

Surface Inspection

Inspection of Medical Microchips

Inspection of Medical Microchips

With Maddox AI, the inspection of medical microchips is carried out reliably and automatically—defects such as foreign particles, scratches, or overfilling are detected with precision. This ensures consistently high quality and maximum patient safety.

Product

Product

Medical Microchips

Industry

Industry

Automotive

Total savings / year​

Total savings / year​

110-130k €

Technician in a cleanroom suit and blue gloves inspecting a microprocessor chip.

Customer Request

Customer Request

As a manufacturer of medical microchips, our customer demands the highest standards of precision and cleanliness. Until now, visual inspection was performed manually by several employees working in a 3-shift operation. However, manual inspection is subjective, prone to errors, and further impaired by fatigue. The result was increased pseudo-scrap rates and defective parts being delivered, leading to customer complaints. The result: customer complaints, re-sorting actions, and high internal costs. The goal was a fully automated solution that could be seamlessly integrated into the existing handling system while delivering maximum precision.

Before

Before

Previous Inspection System

Previous Inspection System

Previous Inspection System

Subjective and inconsistent visual inspection despite trained staff.

High pseudo-scrap rate.

After

After

With Maddox AI

With Maddox AI

With Maddox AI

Subjective and inconsistent visual inspection despite trained staff.

Fully automated and consistent detection of all defects, even on complex surfaces.

60% reduction in pseudo-scrap.

High pseudo-scrap rate.

60% reduction in pseudo-scrap.

60%

60%

60%

Reduced pseudo-scrap

0

0

0

Customer complaints

100%

100%

100%

Digital analysis

Want to learn more about our solution?

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Want to learn more about our solution?

Try it free now!

Want to learn more about our solution?

Try it free now!