Surface Inspection
Maddox AI enables the reliable and automated identification of defects such as sheet metal damage, bubbles in the potting, damaged conductor paths and many more.
Cell Contacting Systems
Automotive
240 - 380k €

Our customer produces several thousand e-modules every day. Due to the complex manufacturing processes, the error rate fluctuates greatly and can be as high as 20%. The quality control of the components was previously carried out manually in a 3-shift operation by a team of five employees per shift. In addition to special (UV) light, magnifying glasses were used to detect delicate defects (such as solder joint defects). As each component is checked for over 50 different defect classes, the inspection accuracy of the different inspection employees varied considerably, which led to pseudo rejects and customer complaints with significant financial risks. With the introduction of Maddox AI, the actual inspection process could be fully automated and thus also rationalized. Defective components are now detected precisely and reliably, meaning that it is no longer necessary to rely on the subjective assessments of employees.
The actual quality inspection is now fully automated, which has considerably reduced the manual effort and significantly increased the efficiency of the inspections. One person per shift is still scheduled to load the inspection device.
Reduced personnel costs
Traceability of each component
Investment payback period

Inspection of Printed Circuit Boards
Thanks to Maddox AI’s device and software, incorrectly assembled components and other damages can be detected and tracked to a specific PCB.
Electronics
To Success Story

Inspection of Medical Microchips
With Maddox AI, the inspection of medical microchips is carried out reliably and automatically—defects such as foreign particles, scratches, or overfilling are detected with precision. This ensures consistently high quality and maximum patient safety.
Electronics
To Success Story

Retrofit
Optimization of Data Cable Inspection
By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.
Electronics
To Success Story
