Surface Inspection
Surface defects such as dents, burnt spots, or insulation faults can be reliably and automatically checked using Maddox AI.
Wire
Automotive
360-650k €
Our customer manufactures transformers where various wire elements are wound at high speeds. The winding systems sometimes operate at over 10 meters per second, making a 100% manual inspection impossible. If a transformer is wound incorrectly, it can lead to complete failure, resulting in significant costs. Maddox AI has developed a smart camera device that uses mirrors to monitor 100% of the wire’s surface area. This device detects issues such as discoloration, burn marks, and insulation faults.
All products are 100% automatically inspected according to a precise defect book definition, resulting in reduced scrap.
Digitized analyses
Enables the use of data for process improvements
Inspection speed
Retrofit
Optimization of Wire Cable Inspection
Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.
Industry & Infrastructure
To Success Story
Cable Inspection
Maddox AI enables the efficient and reliable automation of high-voltage cable inspections. It accurately detects and classifies surface defects such as holes, bubbles, weld marks, and other irregularities.
Energy Technology
To Success Story
Retrofit
Optimization of Data Cable Inspection
By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.
Electronics
To Success Story
