Surface Inspection, Retrofit
Maddox AI automates 100% inline inspection of transmission housings and reliably detects defects such as chips, dents, cracks, porosity, missing material, scratches, contamination, and draw marks across multiple views.
Transmission housings
Automotive
€180–220k

Our customer manufactures piston housings for the automotive industry. One product variant had to be inspected for a total of eight defect classes, including chips, dents or pressure marks, cracks, shrinkage cavities or porosity, missing material or raw spots, scratches, contamination, and draw marks. The quality inspection system needed to achieve at least 97% accuracy while ensuring that no defective parts passed through undetected. In addition, false rejects had to be limited to a maximum of 3%, and the cycle time of 10 seconds per part had to be maintained reliably. A particular challenge was that multiple surfaces of each part had to be evaluated: the outer surface, the inner surface, and the top view. For implementation, Maddox AI was integrated into the existing inspection cells as a retrofit, allowing the customer to continue using the installed camera hardware.
With Maddox AI, the evaluation logic was replaced by an AI-based inspection system. Since implementation, production has been running stably with zero defect escapes.
Defect escape in production
False reject rate
Cycle time per part

Inspection of Punched Parts
With Maddox AI, the labor-intensive manual visual inspection of punched parts is replaced by a scalable, AI-powered solution that delivers reliable results, reduces complaints, and enables significant personnel savings.
Automotive
To Success Story

Inspection of Cast Parts
Surface defects such as rust, stains, or chipping can be reliably identified with Maddox AI. This not only reduces customer complaints but also enables targeted optimizations in the manufacturing process.
Industry & Infrastructure
To Success Story

Inspection of Ball Bearings
Maddox AI successfully automates the inspection of impact points, incorrectly mounted components and scratches on ball bearings.
Automotive
To Success Story
