Surface Inspection, Retrofit
Upgrading to Maddox AI Software optimized the existing camera system to the point that manual re-inspections became unnecessary. Maddox AI’s consistent, fully automated 100% quality inspection reliably detects defects such as wire breaks, knots, corrosion and many other types of defects.
Wire Cable
Automotive
40 - 50k €
Our customer produces many kilometers of wire every day, which are then wound into ropes. The quality control of these safety-critical components is carried out both by installed cameras and by two employees who manually inspect the recorded images again and examine them for defects. The inspectors’ fluctuating inspection accuracy led to both customer complaints and increased scrap costs due to pseudo rejects. The Maddox AI system ensures that no defects are overlooked and that a consistent inspection performance is achieved at all times.
The quality check is now fully automated, which has significantly reduced the manual effort and considerably increased the efficiency of the checks.
Digitized analyses
For the extension to further error classes
Investment payback period
Maddox AI enables complete weld seam inspection on rainwater downpipes without having to rotate the component. This transforms the previously sample-based inspection into an efficient, automated process with high defect detection rates and significantly reduced personnel requirements.
Industry & Infrastructure
Retrofit
By upgrading the existing camera system with Maddox AI’s software, the visual quality control of data cables is enhanced with AI-powered defect detection, making it not only more precise but also more consistent.
Electronics
Keyence-Retrofit
Maddox AI can efficiently and reliably automate the inspection of surface defects, such as scratches, burns, or stripping cuts.
Automotive
